1. Auto Splicing Machine: The Key to Maximizing Uptime

▶ Functional Overview

The primary function of an auto splicing machine is to seamlessly connect a new component tape to the expiring one without stopping the SMT placement machine. It is typically compatible with standard paper or embossed tapes ranging from 8mm to 24mm, with options for extended widths.

Core Technical Modules:

• Servo-Controlled Splicing Mechanism: Ensures high-precision alignment and constant pressure bonding, with splicing deviations as low as ±0.1mm.

• CCD Vision Alignment System: Recognizes black marks, indexing holes, or pre-punched points for trajectory correction.

• Empty Tape Detection Logic: Uses sensors or image algorithms to detect and process tail-end empty tapes.

• MES Integration: Enables real-time upload of splice data for traceability and digital recordkeeping.

▶ Technical Value

By deploying auto splicing machines, manufacturers can enable non-stop material changeovers, significantly reducing OEE losses caused by downtime and preventing human errors during manual splicing that lead to defects.

2. Auto Cutting Machine: The Final Gatekeeper of Material Integrity

The auto cutting machine is designed to automatically identify and cut off unused or empty tape sections, and can also execute precise cuts to preserve remaining components for reuse. It plays a key role in linking SMT placement stations with material recycling systems.

▶ Application Features

• Intelligent Tape Recognition: Identifies segment boundaries based on black marks, holes, or component detection logic.

• Soft-Cut Mechanism: Uses soft pins or modular dies to avoid damaging remaining components.

• Synchronized with Splicing Processes: Can be integrated with AGV carts or reel holders to enable automated material recovery loops.

▶ Typical Scenarios

• Management of residual tapes after reel changeover

• Reprocessing partial reels for second-time usage

• Preserving high-value components such as ICs/QFNs

• Integrated into smart warehouses or AMR/AGV systems

3. Future Outlook: From Mechanical Automation to Smart Material Systems

As AI-based vision recognition, industrial edge computing, and digital twin technologies gain traction, auto splicing and cutting systems are evolving from isolated machines to intelligent subsystems that support factory-wide traceability and automation.

Key future developments include:

• Seamless integration into MES/ERP systems for end-to-end material control

• Dual-verification using barcode and optical character recognition (OCR) to prevent operator errors

• AI algorithms for anomaly detection (e.g., tape deformation, bubble defects)

• Interoperability with RPA-based auto refilling systems and AGV logistics, enabling zero-human-intervention material flow.